Sun Automation Group Co-Sponsors SPA 110th Conference

Transforming Corrugated Operations: The Helios Advantage

Since its launch in 2021, SUN Automation Group’s Helios IIoT software has set a new standard in the corrugated industry, offering unmatched insights and optimization opportunities for box plants. As we look to 2025, Helios continues to revolutionize operations by addressing key industry challenges, from skilled labor shortages to meeting delivery deadlines.

Helios was designed with one mission in mind: empowering box plants—whether independent or integrated—with data-driven tools to enhance efficiency and minimize downtime. With Helios, independent operators gain access to advanced dashboards and actionable insights without the need for large-scale infrastructure investments. Meanwhile, box plants can seamlessly merge Helios with their existing productivity software. The unique, OEM-agnostic solution allows anybody, industry-wide, to access actionable insights, optimize maintenance, and reduce downtime, no matter what brand of machine equipment they use at their facilities, including converting and corrugator equipment. 

One of Helios’ standout features is its ability to reduce unplanned downtime by a minimum of 10–15%, thanks to the first integration of an AI-powered tool for downtime management in the corrugated sector. These capabilities empower customers to shift from reactive maintenance to planned, data-informed strategies, enhancing productivity and hitting delivery dates consistently—even in the face of labor turnover and a shrinking pool of skilled workers.

Helios is already delivering results across 40 machines in 14 plants throughout North America, proving its value across diverse equipment and operational setups. In 2025, the software’s newest updates are set to further enhance its impact by optimizing planned maintenance schedules. With a blend of sensors and targeted alerting SUN Automation is working on refining using real-time data to prioritize tasks, ensuring that maintenance activities are both timely and cost-effective.

Backed by SUN Automation Group’s decades of experience in the corrugated industry, Helios represents a powerful tool to tackle the pressing challenges of today while preparing for the future. By integrating cutting-edge technology with industry expertise, Helios is not just a software solution—it’s a partner in operational excellence.

For more information, visit SUN Automation Group or connect with us on LinkedIn and Facebook. Stay ahead of the curve with Helios and transform the way you work!